The mounting plate must be rated to at least the winch's capacity. What other Badland 2500 winch parts do you think are perfect? I do a review and install some new parts. Insulate all exposed wiring and terminals after installation. Use a spotter to assist you in assuring that it is safe to operate the winch. Wear restrictive hair covering to contain long hair. Do not use thinner/longer cables or link multiple cables together. Insert the Pendant connector into the Socket. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. The brand is unimportant. Your email address will not be published. A 90-pound machine at the top of your front bumper might sound a bit challenging and worrying. Avoid damage to the Winch by not winching for more than the prescribed duty cycle time. Always wearheavy-duty leather gloveswhen handling the winch. See Figure H. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks. We have invested millions of dollars in our own test labs and factories, so our tools will go toe-to-toe with the top professional brands. Press and hold the remote switch for approximately 2 seconds to start using the winch. When using a synthetic rope, you need to protect it from susceptible to UV damage and abrasion from rocks. Whether in harsh weather conditions or rough terrains, this winch helps you pull any vehicle out of the pit that the driver got stuck in. When you buy through links on our site, we may earn an affiliate commission. Mounting location and hardware must support winch and load. One safety feature in this machine includes the automatic load brake. Apart from trucks, these can also be fixed on trailers and some heavy-duty RVs. Later tighten them with the help of a drill. They are less dangerous than steel cable when it breaks. The relay clicks when the out switch is Activated. Remove old Wire Rope and attach new assembly. JavaScript is disabled. There are two things you should always remember when using a winch for self-recovery or other uses; never anchor with a dead tree and always wear protective gloves. Control Box /Solenoid Box: Accessories For Badland Winches: 1. Frequency (hz)315 Mhz. Mike El Paso, TX, TLCA 8009. When it is safe to do so, use the power switch on the Pendant Controller to retract the wire rope, and winch the as desired. It's just that simple! To use the wired remote, attach the remote cable to the remote socket on the control box. Tools required for assembly and service may not be included. This will ensure that the safety of the winch is maintained. Speaking of safety, the Badland ZXR also has an automatic load-holding brake. Mounting the Winch. thanks, Ive been trying to find the top for apex going on a year now spends hundreds of dollars on something and then cant get parts .. nice. Install the winch using hardware specified on the specification chart. Truck SUV Jeep trailer recovery pull pulling tool 12v electric 12,000 lbs. It has a user-friendly design that makes its installation quite easy and smooth. Replace your stock solenoids with much more durable, compact, waterproof, and dust resistant solenoid. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. To use the winch, connect the wired remote cable directly to the remote socket on the solenoid box. Will sell for $280 firm! Stay alert, watch what you are doing and use common sense when operating. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. I just bought another Bad Lands 2500 and replaced it on my Polaris. The Badland ZXR 12000 lb winch has 3 stages planetary gear system, The three-stage gear is obtained by increasing the length of the ring gear and adding another planet stage, that offers a high axial and radial capacity. However, exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. Do you know where I can purchase one? One such feature is that it can pull or tow for a very long time without getting hot and burning out. A dead tree is not capable of withstanding that much weight and has weaker roots. Good thing that there are winch manufacturing companies that do that. If you are looking at how to wire a badland ZXR 9000 winch? Hundreds of different brands use the same parts. Looking for a part # and badland 5000 winch free spool knob any ideas where I might get one? I bought the Badland ZXR 3500 winch to replace the winch that came on my Honda Rancher 420 44. So far, I dont see any problems with it. This does not influence the price or reviews. Ventilate area well before and while working on battery. Not all badland winches are waterproof; the models 3500 lb, ZXR 3500 lb, 5000 lb & APEX 12,000 lb are the only winches with a waterproof rating above IP66 protection. Got an email from Harbor Freight this morning - looks like they've got a sale on the Badland ZXR 12,000 lb winch with wire rope for $279.99. It works with most trucks and SUVs, if the vehicle manufacturer specifies compatibility. However, that is not the case with this unit. Please read our review of this wireless remote switch. No hardware to mount or connect the electrical components. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. Badland APEX 12000 Winch Installation & Instructions Manual: Download. Do not use winch in overwind orientation. do NOT contact me with unsolicited services or offers But still, precautions should be taken. No warranty. Im looking for the thimble that is on the factory Badland synthetic rope end where I would attach my hook, Need a controller for a 120 volt badlands winch. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Place heavy rag or carpet over wire rope span 6 feet from hook to help absorb the force released if the wire rope breaks. The build quality and the astonishing series-wound motor enable it to perform with such strength and power. All the mounting hardware is included. The winch rope smoothly glides over the aluminum. Do not operate the winch at extreme angles. To use the wireless remote, lift the socket cover to plug the remote switch. UV Stabilized Waterproof Winch Cover: Ideal for Badland 1500 to Badland 5000 Winch. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. Lift the Socket Cover exposing the electrical switch connector. Keep clear. Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. Using genuine Badland winch replacement parts helps to ensure the continuous quality and reliability of your badland winch. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. Badland ZXR 12000 lb. Wiring a winch is often a fearful task. The result of all their efforts is a winch that can withstand even the roughest and tough conditions. Battery weak, recharge. The wires act as switches, something you can notice when you look at the winch solenoid wiring diagram. The appealing features of the Badland 2000 Marine winch include being able to permanently mount it to your trailer, bumper, and even truck bed. It is used to alert you to potential personal injury hazards. Badland Winch Parts, Replacements & Accessories. Wrap wire rope under 500 lb. Required fields are marked *. Badland ZXR 3500 Winch Installation & Instructions Manual: Download. Take extra caution in every winching situation. Badland does not have a very wide variety of products as Warn or Smittybilt. What Do I Need To Know Before Buying the Badland ZXR 12000 Lb Winch? The robust cable rope, high power motor, and the strong build are made for emergencies in all kinds of settings. However, with this unit's built-in safety features, it's a lot easier. A robust circuit breaker can prevent damage from an overload or short circuit by interrupting current flow. The dealer had put the solenoid and such all in the battery box in the rear of the bike, which made perfect sense as its pretty well protected from the elements in there. You are using an out of date browser. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. We have other buying guides in the site. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. Attach the black cable from the negative terminal of the battery to the winch. Run winch with vehicle motor running. Thanks Clarence. The company offers a 65-feet long cable with this product. do you have a replacement motor for 3500lb winch sku68145? Or trade for a new Apex 5500 long drum winch or equivalent. Weighing at around 90 pounds, this winch is excellent for heavy-duty use. It has a very smooth surface to feed your synthetic rope through. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. Badland apex 12000 winch wiring diagram the badland apex 12000 winch can be easily wired with the help of the following diagram. Do not power the hook all the way into the fairlead to prevent damage. But most customer reports show that it doesn't do the job well and can be slower compared to other products on the market. Stay out of the direct line that the wire rope is pulling. It is affordable yet features extreme power and efficient, advanced design. Even though it has been pulled straight, some wires in the wire rope are stretched, and others are severely bent, if not broken. I did not see replacement cable for zxr-5000. Do not try to guide wire rope. Check the Winch's electrical connections. Where can I order\purchase these items? The first time was on warranty. When using a wired remote control, switch off the wireless receiver switch. unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. COMES WITH EVERYTHING TO MOUNT TO YOUR TRUCK OR SUV. If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. Download Badland ZXR 12000 Truck/SUV Winch Manual. After intensive testing and experiments, this device is designed with advanced technology. Inspect before every use; do not use if damaged or parts loose. The coiled design also increases its durability and evenly distributes the load over every strand of the cable. Winch Motor: 2. Connect the wire rope for a double line system as shown in Figure J below. Winch Solenoid Relay for ATV/UTV: Supports Badland 1500, 2500, ZXR 2500, 3500 & 5000 Winch, Solenoid Contactor Relay for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch, Heavy Duty Solenoid for Badland 18000 Winch. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. Keeping a constant focus is more critical. Universal Badland winch wired remote control supporting all the models. According to the diagram below, attach the black/red/yellow cable from the solenoid box to the winch. BADLAND ZXR 12,000 lb. Check for any blunt wires or uncovered pieces of wire before connecting the winch to a battery. The red indicator light will flash during the operation. THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. Looking to purchase motor brushes and brush retainer springs for 1500 lb.

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